Inspections and Repairs

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Marley Flow Control provides a comprehensive cooling tower inspection and repair service across Australia and New Zealand, covering everything from targeted structural and fill assessments to full mechanical overhauls. Whether you need a focused inspection of specific components or a complete functional annual review, our team brings the technical depth and field experience to assess, diagnose, and restore your cooling tower to peak operating condition.

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Our scope of service can range from a structural fill inspection through to a detailed evaluation comparing the cost-benefit of a full refurbishment against new tower replacement. We provide clear, practical recommendations so you can make informed decisions about the long-term performance of your asset.

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Industrial Shutdown Repairs

We have a proven track record of delivering cooling tower repairs within tight industrial plant shutdown windows. Our team works closely with your operations and maintenance planners to build a repair programme that integrates seamlessly with your shutdown schedule, minimising downtime and keeping your project on track.

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Thermal Performance Assessment and Upgrades

Beyond repair, Marley Flow Control can conduct a thorough assessment of your cooling tower's thermal capability. Where performance has degraded over time, we can identify and implement targeted upgrades to restore or enhance your tower's cooling efficiency.

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Mechanical Component Repair and Reconditioning

Our capabilities extend to the full range of mechanical components. We repair and recondition gearboxes and fans, and our in-house facility in Western Sydney is equipped to recondition large-diameter fans up to 10 metres. We also offer precision moment weighting of fans in our factory, delivering smooth, balanced operation without the need for in-situ dynamic balancing.

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In the field, our experienced technicians are equipped to install new motors, driveshafts, gearboxes, and fans, including precision laser alignments up to 4 metres.